Case Studies

We provide waste handling solutions for organisations of all sizes within a diverse range of industries. Here, we share how our systems have resolved their waste extraction and separation issues resulting in a seamless, cleaner and more profitable operation.

 

Beverage Can Manufacture - Process Extraction Solutions

Impact Air Systems was approached by a well known beverage can manufacturer to provide process extraction solutions at their new plant in Switzerland.

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Glass & Fibre Recovery Success in USA

Impact Air Systems has been providing the ultimate solution for glass recovery operations around the world with installations across the USA, UK, Japan and Australia. A resource recovery plant in Boston, USA is now seeing the benefits from the innovative system.

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C&D Separation - Zigzag Classification Unit

Impact’s ZCU installed at Hadleys is providing outstanding results for the recycling and waste management site.

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Glass Recycling

After a successful trial at our test facility in Leicester, Impact had the pleasure of supplying and installing a three piece zigzag system at a glass recycling facility. The zigzag separation system is a fully adjustable cascade cleaning solution, suitable for most recycling facilities, designed to efficiently remove lightweight material and debris from the in-feed material stream. The zigzag...

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Fines Classification - Outstanding Results

The Impact Zigzag Classification Unit "exceeds expectations"... As one of the longest serving authorised waste management service providers in the UK for collection and disposal of hazardous and non-hazardous waste, Robert Hopkins Environmental have a constant supply of oil impregnated rags from the petrochemical, engineering and automotive industry, which when pre-screened, shredded and finally...

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Dust control at London's largest MRF site

Impact designed and installed the heavy-duty material and dust extraction and separation system at the 9.2acre site, resulting in the MRF now being legally compliant and more than meeting it’s Health & Safety responsibilities and the demands of ISO14001 and HSG258.

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Dust Control System - Recycling & Waste Management

Impact plays a vital role in and has many years of experience supplying dust control systems. One large project in particular was a dust control solution for HW Martin Recycling in Northampton.

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Plasterboard Recycling - Airknife Separation

Impact Air Systems were contacted by Hamilton Waste & Recycling Ltd, operating in extensive waste collection and recycling facilities in East Lothian. They were installing a plant to process and recycle plasterboard which, due to recent changes in legislation, can no longer be disposed of as landfill. Markets for the gypsum content of the plasterboard had been identified in the agricultural and...

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Plastic Cleaning Systems - Blue Sky Plastics, Lincs

Impact Air Systems were contacted by a well established metal recycling company who had installed a plastic recycling facility at their 32 acre site in Lincolnshire.

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Aluminium Scrap Waste Extraction

A well known beverage can manufacturer asked us to supply a aluminium can scrap waste system for a new beverage can factory being built in Angola.

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Film Vacuum System - Ireland

Impact Air Systems were contracted to install a Film Vacuum system at Regen Waste, County Down, Ireland.

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Film Vacuum System - Edmonton, London

Impact Air Systems were contracted to install a comprehensive film vacuum system at the new Greenstar ‘Atlas’ facility in Edmonton, London. The new super MRF installed by CP Manufacturing Inc. is capable of handling about 10% of London's waste.

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High Capacity Drum Separator - PVT Landfill, Hawaii

Impact Air Systems were contracted to install a High Capacity Drum Airknife (HCDA) at the PVT landfill site, Hawaii. The HCDA’s purpose is to separate light and heavy material from a stream of construction and demolition waste. The throughput of material is around 30 tonnes per hour and the material size varies from around 2.5cm-25cm. The material is composed of fuel feedstock (wood, paper,...

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Aluminium Can Scrap Extraction Systems

Impact Air Systems install an aluminium scrap extraction system at a can manufacturing factory in Kuwait.

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Aluminium Scrap Waste Extraction - Beverage Can Manufacture

We have done an extensive amount of work for a well known beverage can manufacturer across the globe, designing and installing our systems for factories in over 10 countries.

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Impact Air Knife sorts Express Plastics Recycling Ltd Separation System

Express Recycling & Plastics Ltd is one of the UK's first rigid plastic material recycling facilities based in Essex. Their 2 acre facility based in Rainham currently has an annual throughput capacity of around 60,000 tonnes.The recycling facility converts various grades of rigid plastic material collected by local councils into a granular form ready for resale.

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Paper and Glass Separation

Impact Air Systems was contacted by one of the UK's leading recycling led waste management companies to help them improve the process following the recent introduction of domestic glass into the material stream. The company involved have requested to remain anonymous, but currently operate 6 large scale operations in the UK. We were called to their facility in the West Midlands to help improve...

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Impact fast response ensures GI Direct hit print deadline

We received a desperate telephone call from GI Direct who really were in a mess. A large lorry had just demolished a section of the trim extraction system and therefore halted an important production run. Our Technical Services Division personnel reacted immediately, using their expertise to re-design the system and taking full advantage of our "in house" manufacturing facilities. They were on...

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Waste & Trim Extraction - Rigid Containers

Rigid Containers based in Desborough awarded Impact a substantial contract to bring their current waste system into the 21st century, ensuring it conforms to relevant legislation and considers environmental aspects. Their existing system has no dust filtration which means dust particles and warm conveying air are discharged into the atmosphere, as it is mainly made up of cyclones and a small...

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Energy Efficient Waste Extraction

When Impact's project team were challenged with the gauntlet of replacing a twin extraction system at Greenshires in a 24-hour shutdown they knew they had a challenge. After many years of suffering unreliability of an environmentally unfriendly waste system, Greenshires at Leicester, had no option but to replace it with the latest extraction system solutions. Impact Air Systems were called to the...

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LPC Roll Out Contract to Impact

LPC a Leicester based tissue producer, awarded Impact a substantial contract to install an automatic "nubbins" extraction system at their site in Mountsorrell.

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