Solutions and Products

We provide a vast range of of pneumatic conveying, dust control and material separation solutions throughout a wide variety of industries. Our products and systems provide convenient solutions for a number of waste extraction situations or recycling operations, making the process efficient and cost effective. Our service and maintenance division ensure the systems are always in full working order to keep your machine downtime at an absolute minimum.

 


Select your industry OR material to filter applicable solutions:

 

  • Extraction
  • Separation
  • Filtration
  • - Select Your Material -
  • Automotive Shredder Residue (ASR)
  • Beverage Can Scrap Metal
  • Biomass and wood recycling
  • Commercial and Industrial Waste (C&I)
  • Compost refinement
  • Construction and Demolition Waste (C&D)
  • Dry commingled waste
  • Glass and abrasive material
  • Label
  • Municipal Solid Waste (MSW)
  • Paper/Board
  • Plasterboard and gypsum recovery
  • Plastic
  • Residue Derived Fuel (RDF)
  • Skip Waste
  • Solid Recovered Fuel (SRF)
  • Tissue
  • Waste Electronics and Electronic Equip. (WEEE)
  • - Select Your Industry -
  • Beverage Can
  • Corrugated, carton & board
  • Envelope
  • Foil, Film & Laminates
  • Glass
  • Label
  • Paper Waste
  • Print
  • Recycling
  • Security Shredding
  • Textile
  • Tissue

Industrial Ventilation Systems

Impact’s ventilation systems remove moist, warm air and replace it with a supply of fresh air to substantially reduce temperatures, moisture levels and unwanted odours from the processing facility. Impact provides ventilation systems to wide range of industries from recycling and waste management to newsprint, commercial print and beverage can manufacture.

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Zigzag Classification Unit (ZCU)

Introducing the latest development to Impact’s recycling solutions, the compact series Zigzag Classification Unit. This unit utilises all the fundamental design features of our bespoke zigzag separation solution, however carefully packaged on a compact skid mounted frame, this pre-assembled, plug and play unit, can be seamlessly and efficiently added to an existing layout or included as part...

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Plastic

We have vast experience in providing systems to separate and extract plastics of varying forms. Our Film Vacuum System removes plastic bags and films from the waste stream and bales it with our Screw Compactor system. Our Zigzag Separation System provides an efficient and effective solution to remove dust, debris and fibres from plastic granules/flakes to provide a more valuable product for...

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Air Drum Separator

The ADS is a specially adapted air knife separator unit working in conjunction with a rotating drum and is designed to separate a wide variety of materials based on density, shape and aerodynamic properties. Used for separating a mixed stream of material into heavy and light components, the Impact ADS it is best suited for the following applications:- • C&D (construction & demolition) • C&I...

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Airknife Separation

The versatile air knife system is a valuable addition to any recycling process. Its main function is to remove low value fractions from the material stream. Typically installed at a conveyor junction, the Airknife consists of an input air volume channelled through an adjustable nozzle, working in conjunction with an extraction hood, all mounted inside a single enclosure. The air knife is...

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Zig-Zag Density Separation

The Impact Zig-Zag separation system is a fully adjustable cascade cleaning solution, suitable for most recycling facilities, designed to efficiently remove lightweight debris from the material stream. The Zig-Zag separation system can be installed at a conveyor junction and is typically applied to clean the unwanted paper shred and debris from the 0-50mm material stream. The contaminated...

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Film Vacuum System

The plastic FilmVac/material take off system offers the ultimate flexible solution for collecting and conveying handpicked material during the manual sorting process. The system consists of a series of specially designed material collection hoods which are typically mounted in the ceiling of the sorting cabin above the waste belts. The unique internal ‘Jetcone’ hood design uses a closed loop...

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Trim Extraction Systems

Impact Air Systems have been providing trim collection systems since the early 1980’s and have provided solutions to remove waste materials from production processes in a wide variety of industries. Typically the systems collect and transport waste trim, off cuts and production waste generated during the production of:

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Corrugator Edge Trim Extraction System

Removing edge trim from corrugators or high speed slitting stations in heavy weight or thick material applications such as corrugated board or heavy weight laminated edge trims, can often be challenging, especially when dealing with wide edge trims travelling up to 1500 meters per minute. It is critical to ensure the position and specification of the equipment designed to receive and process this...

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Cyclone - Dust Control Component

Impact offers a range of medium and high efficiency cyclones that are ideal for material pre-separation applications where small or fine material particles need to be removed from the conveying air stream prior to fine dust filtration.

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Paper Trim Extraction from Digital Print

Impact Air Systems have been providing trim extraction systems for nearly 30 years in a huge variety of applications and removing waste continuous edge trim generated from the modern digital printing presses is no exception. Material is usually discharged from the digital press in a continuous ribbon form from both sides of the web and the central trim between copies needs to be collected from...

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Dust Control Systems

To support the ever more demanding health & safety requirements and to minimise the effects of dust on production processes, Impact Air Systems are able to offer a wide range of dust control solutions to meet the vast range of applications faced in modern day production environments. Impact can offer years of experience and a robust product range developed over many years, which allows us to...

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Pneumatic Transfer Lines

The pneumatic transfer system is utilised in many recycling operations allowing pre-separated dry materials such as plastic containers, aluminium and steel tins and beverage cans to be conveyed through a range of ductwork directly to storage bunkers or balers using the most direct route, eliminating the need to utilise conventional belt conveyors, which can often take up valuable floor...

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Ultra Cartridge Dust Filter

The Impact ultra cartridge dust filter is designed to provide high quality filtration of the conveying air, providing continuous operation: Ultra Series cartridge dust and fume collectors may be used for a wide range of pollution control and product recovery applications.: Pulse cleaning, cartridge based dust collector with high performance filter elements. Cleaning is accomplished by pulse waves...

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Tubular Reverse Jet Filter

The tubular bag reverse jet filter is designed to provide high quality filtration of the conveying air, providing continuous operation. Dust is efficiently removed from the conveying air using anti-static polyester needle felt tubular bags. An electronic sequence controller initiates a pulse of compressed air which momentarily reverses the flow of air through the filter bag to release the dust...

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Rotary Material Separator

The rotary separator replaces much bulkier cyclone or static screen separators. The design consists of a large diameter rotary valve coupled with a specially engineered heavy duty perforated screen combined within a single enclosure. The screen design incorporates aerodynamic principles as well as a wiping action to ensure efficient, trouble free operation. This clever design guarantees waste...

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Chopper Fan

The chopper fan is a purpose designed, heavy duty, material handling fan fitted with hardened steel cutting blades. Its function is to provide the required conveying air volume and pressure to efficiently transport the waste material through the system from the production machines to the material separator unit. It has a reinforced, dynamically balanced, self-cleaning steel impeller, proportioned...

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Precision Trim Cutter

The trim cutter is a compact and versatile precision cutting unit. The trim cutter unit is designed to offer precision cutting of a wide range of continuous materials. It enables continuous web manufacturers, slitters and converters to remove edge trim from production. It can cut cleanly through very thick materials like carpet edge trim. At the other end of the scale it can deal with extremely...

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Matrix Master

The Impact Matrix Master offers a flexible mobile solution to your waste matrix needs without having to install a central waste system. Designed to handle sticky matrix / lattice waste and edge trims from the label production process, this versatile mobile unit incorporates design cues from our tried and tested central matrix extraction systems. Neatly packaged inside an acoustic enclosure, the...

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Trim Master Bagging Unit

A simple trim and dust extraction unit that automatically removes and collects waste at high speed from production machinery. The design consists of a waste handling fan coupled with a specially engineered heavy duty waste and dust collection unit. The waste conveying fan incorporates the same robust engineering used in our larger complete factory waste extraction systems. The Trim Master unit...

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Slitter Knife Dust Capture Hood

Impact Air Systems announce exciting new developments in “Slitter knife dust extraction” technology. This new approach combining high velocity air flow design and electrode eliminating electrostatic charge techniques, results in impressive dust particle removal compared to conventional dust removal hoods. Nuisance dust emissions created by the slitting process can result in: • Poor...

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Briquetter Systems

The Impact dust briquetter unit is designed to compress loose dust into high quality pellets or briquettes and is ideal for use in conjunction with the Impact range of dust filters. Designed to substantially reduce the volume of nuisance dust collected via dust filtration, this extremely versatile unit can be easily integrated into the system design allowing volume reduction levels of 20:1. No...

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Air Separator / Rotary Valve Assembly

The material separator’s main function is to separate the waste material collected by the system from the conveying air stream. The separator assembly consists of a perforated screen plate, inclined downwards at an angle inside metal housing. Air and material enter through an inlet in the housing at the top of the perforated screen plate and are accelerated down it. An inlet aerofoil pre-set...

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System Control Panel

The control panel ensures that the system operating logic is implemented in an efficient and effective manner. The panel houses the PLC (if required), motor starters, safety circuits and main control components on the extraction system. All the components are interlocked and will only start once a healthy signal has been received from the plant room compactors / balers. Full system status...

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Acoustic Insulation

With today's stringent noise regulations becoming even more demanding, we can offer a range of acoustic solutions for your waste extraction plant. The acoustic enclosure for the waste handling fan is an ideal method of minimising noise transmitted by the fan, whilst allowing easy access for maintenance and repair. For reducing noise transmitted through the ductwork, Impact can offer inlet and...

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Ductwork Systems

We offer a vast range of trim, dust and ventilation grade ductwork, manufactured using the latest machines and production techniques from galvanised or powder coated steel. Having 'snag' free ductwork systems ensures materials being conveyed are free to travel with minimal risk of blockages or damage. This ensures reliable, trouble free operation. Impact offer a vast range of custom designed and...

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High Level Structures and Access Platforms

We can provide a high-level access structure to allow safe and easy access to all the key areas of the system, including the rotary air lock and separator unit. Due to our clever design our engineers are able to offer a range of access structures to suit your budget and operational requirements. We offer a light weight aluminium structure which can be incorporated into the design of the...

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Beverage Can Scrap Handling

To support high speed recovery of steel or aluminium scrap, generated from the cupping presses, body maker trimmers and whole reject can collection points, Impact are able to offer an efficient, robust and cost effective waste extraction system which incorporates a number of special features. These key features ensure improved durability to ensure trouble free operation expected during 24 x 7...

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Body Maker Oil Mist Extraction

The Impact oil mist extraction solution offers a cost effective and reliable method of removing unwanted oil mist vapour from processes such as body making presses within the beverage can production industry or frying within the food industries. Incorporating a central ductwork system, the system collects and conveys the oil mist vapour away from individual or multiple production processes for...

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Can Decorating Mist & Fume Extraction

The can decorating process produces solvent vapours, fumes and airborne particulates which can make the environment an uncomfortable, if not hazardous, place to work. Impact Air Systems have developed a range of extraction systems and filtration equipment tailored specifically for:

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Factory Ventilation and Cooling

Extracting high volumes of process air from buildings results in the ingress of makeup air through doorways, windows etc. This uncontrolled form of ventilation can lead to quality, environmental and housekeeping issues. Impact Air Systems provide energy efficient ventilation systems incorporating, if necessary, the latest adiabatic cooling technology tailored to suit individual factory...

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IBO Conveyor Fume Extraction

The strong fumes generated by the cans as they travel between the lacquer sprayers and the IBO create an uncomfortable working environment. By installing an enclosure around the conveyor and connecting it to an extraction system, the fumes are contained and exhausted safely to the atmosphere.

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Lacquer Sprayer Dust Extraction

Impact offer a highly efficient and fully certified spray powder and conveyor fume extraction system to eliminate unwanted odours and dangerous explosive overspray from the lacquer that is applied to the internal surface of the beverage can. Over spray from the lacquer spray application is efficiently extracted along with the solvent fumes emitted from the transportation conveyor to the...

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Process Exhaust Stacks

Hot gases, solvent vapour or fumes created by the production processes need to be discharged outside the building to atmosphere to ensure the maintenance of a safe and healthy working environment. Impact Air Systems supply and install a range of exhaust solutions designed to suit individual requirements.

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