Impact Air Systems was contacted by one of the UK’s leading recycling led waste management companies to help them improve the process following the recent introduction of domestic glass into the material stream. The company involved have requested to remain anonymous, but currently operate 6 large scale operations in the UK.
Impact provided a highly effective system, of which was installed at the end of the 5-25mm fraction discharge conveyor from the Trommel. A specially adapted drop chute / suction chamber was installed which the mixed glass and paper material has to enter. The difference in material density would mean that the lighter paper material would be drawn upwards in an adjustable conveying air volume and the heavier glass material would fall under the action of gravity from the base of the drop chute into a storage bunker below.
The suction chamber includes a number of special features to ensure accurate separation and ensure good durability. The waste material (mainly paper based material and other light fines) is sucked away from the top of the chamber in a range of ductwork where it is then separated from the air stream via a high efficiency cyclone assembly. Any remaining carry over dust from the system is then finally cleaned by a fully automatic reverse jet filter system, leaving the exhaust air cleaned to well below 10mg per cubic meters of air.
To ensure the system was energy efficient, the main fan utilizes a backward curve impeller design and is installed on the clean side of the filter assembly. This ensures that the fan is highly efficient, thus reducing the amount of motor power required for operation (approximately 85-90% versus typical material or dust handling fan design of around 52-60% efficient). The fan is controlled by a frequency inverter which is also the most efficient method of starting and controlling a motor.
Since its successful installation, the system has been in operation around the clock and has paid for itself many times over.
The engineering manager for the recycler commented “I have been extremely impressed with the whole approach offered by Impact Air Systems. Their willingness to evolve new technologies to support the recycling industry has helped our company improve its operating margin in an extremely turbulent market. The quality of the finished equipment and trouble free installation process will definitely ensure they are involved in any subsequent projects within the group.”
Impact Air Systems have also developed a wide range of other technologies for the general recycling and MRF industry, such as material air knives, material take off systems, plastic granule cleaners, general material conveying, dust extraction and general ventilation systems.